3d/moto_m2_mount.scad

include <round_anything/polyround.scad>;
//include <catchnhole/catchnhole.scad>;
include <BOLTS/BOLTS.scad>;
//import( "motu.m2.desk.stl");
$fn=100;

dim = [190.5, 44, 108];
border_radius = 9;
gap = 0.6;
thickness = 4;
thinnness = 4;//0.8;
top_thickness = 5;
bottom_opening_width = 153;
//top_opening_width = 130;
limiter = 3;
limiter_thickness = 1.2;
screw_diameter = 4;
screwhead_diameter = 6;

//cube([220, 27.5*2],center=true);
//cube([190.5,45, 108], center=true);

module screwhole( d, l, cut=0, cutlen=undef, headlen=0) {
	cutlen = is_undef(cutlen) ? (cut-d)/2 : cutlen;
	cylinder( d=d, h=l, center=true);
	c = (cut-d-headlen)/2;
	translate( [0, 0, (l - cutlen - headlen)/2])
		cylinder( d1=d, d2=cut, h=cutlen, center=true);
	translate( [0, 0, (l - headlen)/2])
	cylinder( d=cut, h=headlen, center=true);
}

module rounded_square( dim, radius) {
	br = radius;
	d = [dim.x - 2*br, dim.y - 2*br];
	offset( br)
		square( [d.x, d.y], center=true);
}

module rounded_frame( outer, radius, thickness) {
	difference() {
		rounded_square( outer, radius);
		rounded_square( [outer.x - 2*thickness, outer.y - 2*thickness], radius - thickness);
	}
}

*color("blue")
	linear_extrude( dim.z, center=true)
		rounded_square( dim, border_radius);

inner = [dim.x + 2*gap, dim.y + 2*gap, dim.z];
outer = [inner.x + 2*thickness, inner.y + 2*thickness, inner.z + limiter_thickness];

difference() {
	// middle closing
	translate( [0, 0, -limiter_thickness/2]) {
		linear_extrude( outer.z - 4*thickness - 2*screw_diameter, center=true) {
			offset( thickness/2 - 0.1)
				offset( -thickness/2 + 0.1)
					difference() {
						rounded_frame( [inner.x + 2*thinnness, inner.y + 2*thinnness],
							border_radius + gap + thinnness, thinnness);
						translate( [0,-2*thickness])
							square( [bottom_opening_width, inner.y + 2*thickness], center=true);
						square( [bottom_opening_width - screw_diameter - 3*thickness/*inner.x-2*border_radius-thickness*/, inner.y + 2*thickness], center=true);
						//square( [outer.x+2*thickness, inner.y-2*border_radius-thickness], center=true);
					}
		}
	}
	
	// Top Opening
	w = bottom_opening_width/2 - screw_diameter/2 - 1.5*thickness;
	u = inner.x/2 - border_radius;
	h = inner.z/2 - 2*thickness - screw_diameter;
	g = h - u + w;
	d = inner.y/2 - border_radius/2;
	t = thickness;
	rotate( [90, 0, 0])
		linear_extrude( outer.y+0.1, center=true)
			polygon( [
					[ w,  h],
					[-w,  h],
					[-u,  g],
					[-u, -g],
					[-w, -h],
					[ w, -h],
					[ u, -g],
					[ u,  g]
				]);
	translate( [0, -outer.y/2, 0])
		rotate( [90, 0, 0])
			linear_extrude( outer.y + 0.1, center=true)
				polygon( [
						[ w,  h + 2*t],
						[-w,  h + 2*t],
						[-u,  g + 2*t],
						[-u, -g - 2*t],
						[-w, -h - 2*t],
						[ w, -h - 2*t],
						[ u, -g - 2*t],
						[ u,  g + 2*t]
					]);
	rotate( [0, 90, 0])
		linear_extrude( outer.x + 0.1, center=true)
			polygon( [
					[ g+t,  d],
					[ h+t,  0],
					[ g+t, -d],
					[-g-t, -d],
					[-h-t,  0],
					[-g-t,  d]
				]);
}

{
	t = 2*thickness + screw_diameter;
	// Back closing with screw holes
	translate( [0, 0, outer.z/2 - t/2 - limiter_thickness/2])
		difference() {
			linear_extrude( t, center=true) {
				offset( thickness/2 - 0.1)
					offset( -thickness/2 + 0.1)
						difference() {
							rounded_frame( [outer.x, outer.y], border_radius + gap + thickness, thickness);
							translate( [0, -2*thickness])
								square( [bottom_opening_width, inner.y], center=true);
							square( [bottom_opening_width - screw_diameter - 4*thickness, inner.y + 2*thickness], center=true);
						}
			}
			for( i = [0, 1])
				mirror( [i, 0, 0])
					translate( [
							bottom_opening_width/2 - screw_diameter/2,
							outer.y/2 - thickness/2,
							-thickness/2 + screw_diameter/2
						])
						rotate( [90, 0, 0])
							screwhole( screw_diameter, thickness + 0.01, screw_diameter + 2, cutlen=1, headlen=1);
		}
}

// limiter
translate( [0, 0, -outer.z/2]) {
	linear_extrude( limiter_thickness, center=true) {
		offset( thickness/2 - 0.1)
			offset( -thickness/2 + 0.1)
				difference()
					rounded_frame( [outer.x, outer.y], border_radius+gap+thickness, gap+thickness+limiter);
	}
	t = 2*thickness + screw_diameter;
	translate( [0, 0, t/2])
		difference() {
			union() {
				linear_extrude( t, center=true) {
					offset( thickness/2 - 0.1)	offset( -thickness/2 + 0.1) difference() {
						rounded_frame( [outer.x, outer.y], border_radius + gap + thickness, thickness);
						translate( [0, -2*thickness])
							square( [bottom_opening_width, inner.y], center=true);
						square( [bottom_opening_width - screw_diameter - 3*thickness, inner.y + 2*thickness], center=true);
					}
				}
				translate( [0, 0, 1.5*thickness-t/2])
					linear_extrude( 3*thickness, center=true) {
						offset( thickness/2 - 0.1)	offset( -thickness/2 + 0.1)
							rounded_frame( [outer.x, outer.y], border_radius + gap + thickness, thickness);
					}
			}
			for(i=[0,1])
				mirror([i,0,0])
					translate( [bottom_opening_width/2 - screw_diameter/2, outer.y/2-thickness/2, thickness/2 - screw_diameter/2 + thickness/2])
						rotate( [90, 0, 0])
							screwhole( screw_diameter, thickness + 0.01, screw_diameter + 2, cutlen=1, headlen=1);

		}
}